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HomeMy WebLinkAbout2017 04 24 Consent 306 West Water Reclamation Facility RepairsCOMMISSION AGENDA ITEM 306 Informational Consent X Public Hearings Regular April 24, 2017 KS KL Regular Meeting City Manager Department REQUEST: The Utility Department requesting approval for A &J Welding to perform repairs at the East and West Water Reclamation Facilities in the amount of $168,400 plus a 10% contingency. SYNOPSIS: This project consists of performing repairs to the wastewater treatment plants at the East and West Water Reclamation Facilities (WRF) which includes taking the plant out of service, removing accumulated debris, structural repairs to support ring and walls, weir replacement, safety repairs, air diffuser replacement, additional influent trough repairs, and a multitude of small repairs. CONSIDERATIONS: This project is needed to rehabilitate the wastewater plants at the East West WRF's. Both the East and West facilities have two steel treatment plants were built in 1970's and 1980's in a ring steel configuration which provides aeration, clarification, and digestion of the wastewater. The highly corrosive environment has deteriorated much of the steel structures requiring periodic welding to reinforce the structure as needed. In addition, recent FDEP inspections performed in conjunction with our operating permit renewal at the East WRF mandated some of these repairs be completed in 2017. Consent 306 PAGE 1 OF 3 - April 24, 2017 A &J Welding has recently met all the City vendor requirements (Insurance Limits, Workers Comp, etc.) and provided quotes for various tasks that are delineated in the scope of work attachment. The Commission previously approved portions of these repairs on October 24, 2016 by the Huntington Group, who subsequently closed business, and again on March 13, 2017 with Pat's Professional Cleaning, whose work was terminated for unsatisfactory performance. Staff continues to seek other vendors interested in performing this type of work. A &J Welding's costs for the proposed scope of work is $168,400.00. A 10% contingency is requested due to the likelihood that additional problems will be identified for repair when the plant is removed from service. No disruption of wastewater service to the customer is anticipated during this project which will be phased over the next 150 days. FISCAL IMPACT: The project cost is $168,400 plus a 10% contingency funded by the Utility Enterprise Fund Capital Improvements line code. Consent 306 PAGE 2 OF 3 - April 24, 2017 COMMUNICATION EFFORTS: This Agenda Item has been electronically forwarded to the Mayor and City Commission, City Manager, City Attorney /Staff, and is available on the City's Website, LaserFiche, and the City's Server. Additionally, portions of this Agenda Item are typed verbatim on the respective Meeting Agenda which has also been electronically forwarded to the individuals noted above, and which is also available on the City's Website, LaserFiche, and the City's Server; has been sent to applicable City Staff, Media/Press Representatives who have requested Agendas /Agenda Item information, Homeowner's Associations/Representatives on file with the City, and all individuals who have requested such information. This information has also been posted outside City Hall, posted inside City Hall with additional copies available for the General Public, and posted at six (6) different locations around the City. Furthermore, this information is also available to any individual requestors. City Staff is always willing to discuss this Agenda Item or any Agenda Item with any interested individuals. RECOMMENDATION: Staff recommends the City Commission authorize A &J Welding to perform repairs to the East and West WRF's at a cost of $168,400.00 plus 10% contingency for a total authorization of $185,240 payable from the Utility Enterprise Fund Capital Improvements line code and authorize the City Manager and City Attorney to prepare and execute any and all applicable documents. ATTACHMENTS: 1. Proposal Spreadsheet (1 page) Consent 306 PAGE 3 OF 3 - April 24, 2017 2017 REFURBISHMENT EAST AND WEST WATER RECLAMATION FACILITIES EAST 1560 WINTER SPRINGS BLVD. (TUSKAWILLA AREA) PLANT #2 PLANT #2 PLANT q1 CUT IN 16" BF VALVE IN AIR PIPE RISER REMOVE REMOVE REPLACE WELD SMALL HOLE REMOVE REMOVE PORTION REMOVE REPLACE REMOVE REPLACE REMOVE REPLACE REMOVE REPLACE INSTALL 200' OF 10" U CHANNEL REPLACE 100'x 2 1/2' SURGE IN BOTTOM OF OVERFLOW RING OF PLATFORM 2' SECTION THE 10" U CHANNEL 2' SECTION THE 10" U CHANNEL ALUMINUM x 20' LENGTH AND 150' OF TANK WALL AND ALUMINUM INLET FROM TOP OF AND SUPPORT LENGTH OF THE ON TOP OF LENGTH OF THE ON TOP OF KICKPLATE ON WEIR 100' OF 6" ROLLED BOX EFFLUENT BEAMS AND ZONE OF SEPERATION WALL ZONE OF SEPERATION WALL WALKWAY REPAIR COMPANY BAR SCREEN DIFFUSER PIPE CHAMBER AND AND EFFLUENT AND 2" BALL PLATES STEEL TOP PLATE AERATION BAY #2 COLLECTION REPAIR RUSTED SEPERATION WALL BETWEEN SEPERATION WALL BETWEEN REPLACE TOP RING CHAMBER PORTIONS OF BAR BETWEEN AERATION BAY #2 BETWEEN EFFLUENT OF CLARIFIER BRASS VALVES PAT'S PROF. SCREEN AERATION BAY 2 AND DIGESTER #2 EFFLUENT CHAMBERAND $3,261.19 $3,261.19 $17,836.64 $17,836.64 $3,672.44 AND DIGESTER #2 CLEANING CHAMBERAND AERATION BAY #2 A &J WELDING - AERATION BAY #2 PAT'S PROF. $11,200.00 $10,600.00 $7,500.00 $7,500.00 $200.00 $6,500.00 $35,000.00 MARVIN $7,207.19 $16,789.52 $625.00 $17,436.78 $17,436.78 $8,365.00 $4,717.44 CLEANING $55,016.00 A &J WELDING - $4,500.00 $24,000.00 $5,000.00 $300.00 $25,000.00 $9,400.00 $9,400.00 $7,800.00 $4,500.00 MARVIN HUNTINGTON $9,676.00 $20,685.00 $10,948.00 $10,948.00 WEST 1000 W. STATE ROAD 434 PLANT #2 PLANT #1 CUT IN 16" BF VALVE IN AIR PIPE RISER CUT IN 16" BF REMOVE REPLACE REMOVE REPLACE REMOVE OLD REMOVE REPLACE REMOVE AND VALVE IN AIR PIPE 10" U CHANNEL 10" U CHANNEL MIXER AND RUSTED PORTIONS INSTALL 56 2" DIA RISER ON TOP OF ON TOP OF MOTOR FROM OF WALKWAY x 20' LENGTH AND SEPERATION WALL SEPERATION WALL EFFLUENT BETWEEN ASSOCIATED COMPANY BETWEEN BETWEEN CHAMBER STAIRWAYAND FITTINGS OF EFFLUENT AERATION BAY #1 BAR SCREEN DIFFUSER PIPE CHAMBER AND AND EFFLUENT AND 2" BALL AERATION BAY #2 CHAMBER VALVES WITH GALVI. PIPE AND BRASS VALVES PAT'S PROF. $3,261.19 $3,261.19 $17,836.64 $17,836.64 $3,672.44 $36,805.14 CLEANING A &J WELDING - $11,200.00 $10,600.00 $7,500.00 $7,500.00 $200.00 $6,500.00 $35,000.00 MARVIN HUNTINGTON $8,365.00 $8,365.00 $690.00 $55,016.00 4/14/2017 TOTALS $64,212.71 $89,900.00 $52,257.00 TOTALS $82,673.24 $78,500.00 $72,436.00 Pat's $146,885.95 A &J $168,400.00 Huntington $124,693.00